Japan only one
Laser flaw inspection &
measurement device manufacturer

The only device manufacturer in Japan that has both laser scratch inspection and measurement technology.
We have introduced more than 300 device.
We provide consistent support from pre-installation design to post-installation operational support.

Product introduction video We will introduce the ANALYZER product by video

Client We will introduce the customers who have brought our product

  • トヨタ自動車株式会社のロゴ
  • 株式会社デンソーのロゴ
  • ジヤトコ株式会社のロゴ
  • 本田技研工業のロゴ
  • 株式会社ジェイテクトのロゴ
  • 株式会社アイシンのロゴ
  • スズキのロゴ
  • 三菱自動車工業株式会社のロゴ
  • ダイハツ工業株式会社のロゴ
  • 株式会社SUBARUのロゴ
  • 日産自動車株式会社のロゴ
  • マツダ株式会社のロゴ
  • ダイムラーのロゴ
  • いすゞのロゴ
  • ヤンマーのロゴ
  • コマツのロゴ
  • 現代自動車のロゴ

Product information We will guide you through products that boast overwhelming performance

Main products

Bore defect inspection

ANALYZER3 Φ6

Estimate inspectable inner diameter:Φ7mm~Φ30mm
装置にセットされたANALYZER3 φ6
Bore defect inspection

ANALYZER3 Φ6

Estimate inspectable inner diameter:Φ7mm~Φ30mm

This is a stand model for inspecting bore with the inner diamter of Φ7mm or more

Problem solving

  • Labor costs can be reduced.
  • As it is a numerical standard, the quality is stable.
  • It is possible to prevent excessive NG products due to excessive quality.
  • Work efficiency can be improved by overwhelmingly shortening the inspection time.

Product specification

ANALYZER3 φ6の単品写真

Device specification

Model SG-LSDC-6-203-15K-STD
Method Optical scanning method
Light source Red semiconductor laser (wavelength 640nm, maximum 40mW)
Laser class Class 3B
Detection component Direct light
Target bore Φ7mm~
Rotation speed 15,000rpm
Measurement length availability 200mm
Minimum detectable size 0.2mm
Estimate inspection speed About 4sec ※In the case of Measurement length 100mm, Resolution 0.1mm
Sampling frequency ~2,400kHz
Power 100、200V

Schematic drawing

ANALYZER3 φ6の図面

List of other products

表は横スクロールでご覧頂けます
Product name Model Target bore Rotation speed Measurement length availability Minimum detectable size
ANALYZER3 Φ2.3
ANALYZER3 φ2.3
SG-LSDC-6-203-15K-STD Φ4mm〜 10,000rpm 50mm 0.2mm
ANALYZER3 Φ8
ANALYZER3 φ8
SG-LSDC-8-190-15K-STD Φ9mm〜 15,000rpm 190mm 0.2mm
ANALYZER3 NEO
ANALYZER3 NEO
SG-LSDC-6-203-18K-NEO Φ7mm〜 18,000rpm 200mm 0.2mm
ANALYZER3 SPⅠ
ANALYZER3 SPⅠ
SG-LSDC-6-203 Φ7mm〜 15,000rpm 200mm 0.2mm
ANALYZER5 Φ6Plan to release on Oct 2021
ANALYZER5
SG-HDRM5 Φ7mm〜 15,000rpm 200mm 0.2mm

Product summary

Product features

  • Inspection is possible with non-destructive and non-contact.
  • Can inspect areas that cannot be visually inspected
  • OK / NG judgment can be automated by setting the defect judgment criteria.
  • The work is irradiated with a laser and the reflected light is captured. So the influence of ambient light is small.
  • Inspection data will be saved with defect information, so feedback on the manufacturing process can be done

Merit of using the product

Inspection costs can be reduced.

Prevent the outflow of defective products.

Improves traceability.

Individual differences in inspection quality can be eliminated.

System configuration

システム構成

Working principle

STEP1

It irradiates a laser beam and scans the entire surface to be inspected.

STEP2

Utilizing the fact that the angle of light generated from scratches and defects differs greatly between direct light and diffracted light, the amount of reflected light is separated and received.

STEP3

It analyzes changes in the amount of light with a unique algorithm and automatically determines blowhole, scratches, cracks, etc.

動作原理

Introduction example We have introduced more than 350 units from 65 companies, mainly in the automobile industry.

Valve body blowhole inspection

The valve body is a part used in automatic cars. It is the heart that controls the shift. If this part gets defected, heavy shift shock may occur. The valve body has multiple holes with different diameters, and this device inspects the wall surface of the holes to check defects.

バルブボディの鋳巣検査

Inspection procedure

  1. Set the work in the device.
  2. Center the probe and workpiece at the machining center.
  3. Inspect the inner wall and make an OK / NG judgment.
  4. Repeat steps 2 and 3 with multiple holes to make the final judgment.
  5. Work will be discharged

Usage environment, etc.

Device installation location In the factory line
Probe used Probe rotation type SG-LSDC-6-203
Main inspection Blowhole, scratches, cracks, dents, etc.
Inspection target diameter / measurement length Φ8~15mm L=40~80mm
Takt time About 10sec(10holes inspection)

Engine block blowhole inspection

It is used to inspect the main parts of car engines.

エンジンブロックの鋳巣検査

Inspection procedure

  1. Work is transported by a belt conveyor.
  2. Decide the work position in the stage and lift up.
  3. Inspect the inner wall and make an OK / NG judgment.
  4. OK products will go to the subsequent process,NG products will be re-inspected visually.

Usage environment, etc.

Device installation location In the factory line
Probe used Probe rotation type SG-LSDC-8-190
Main inspection Blowhole, scratches, cracks, dents, etc.
Inspection target diameter / measurement length Φ80mm L=120mm
Takt time About 40sec(4holes inspection)

Sleeve blowhole inspection

スリーブの鋳巣検査

Inspection procedure

  1. Transport the work in the index table.
  2. Inspect the inner wall and make an OK / NG judgment.
  3. OK products will go to the subsequent process, NG products will be discharged by each defect type.

Usage environment, etc.

Device installation location In the factory line
Probe used Probe rotation type SG-LSDC-6-203
Main inspection Blowhole, scratches, cracks, dents, etc.
Inspection target diameter / measurement length Φ12mm L=65mm
Takt time About 5sec/work

Inspection of screw holes in the differential case

デフケースのネジ穴検査

Inspection procedure

  1. Person sets the work by hand and push the start lever.
  2. The inspection starts as soon as the shutter closes.
  3. Inspect 12 screw holes while turning the workpiece on the index table.

Usage environment, etc.

Device installation location In the factory line
Probe used Probe rotation type SG-LSDC-6-203
Main inspection Blowhole
Inspection target diameter / measurement length M11mm L=20mm
Takt time About 45sec(12 screw holes inspection)

Impeller scratch inspection

インペラーのキズ検査

Inspection procedure

  1. Set the work on the station with a 6-axis robot.
  2. The inner diameter of the shaft hole of the impeller is inspected to determine OK / NG.
  3. OK products will go to the subsequent process,NG products will be re-inspected visually.

Usage environment, etc.

Device installation location In the factory line
Probe used Probe rotation type SG-LSDC-2.3-50
Main inspection Scratch
Inspection target diameter / measurement length Φ5mm L=60mm
Takt time About 15sec/work

Bearing roughness residue inspection

ベアリングの粗さ残り検査

Inspection procedure

  1. Transport the work in the index table.
  2. The inner(outer) diameter is inspected and determine OK / NG.
  3. OK products will go to the subsequent process,NG products will be re-inspected visually.

Usage environment, etc.

Device installation location In the factory line
Probe used
  • Probe rotation type SG-LSDC-8-50
  • Probe rotation type SG-LSRA
Main inspection Roughness residue
Inspection target diameter / measurement length Φ30mm L=15mm
Takt time About 4sec

Rocker arm pins scratch inspection

ロッカーアームピンのキズ検査

Inspection procedure

  1. The work is put into the rail from the parts feeder and rolled by the weight of the work.
  2. Stop the work at the inspection position, clamp both ends of the work, and rotate the work at high speed.
  3. Inspect the outer wall and make an OK / NG judgment.
  4. OK products will go to the subsequent process,NG products will be re-inspected visually.

Usage environment, etc.

Device installation location In the factory line
Probe used Probe rotation type SG-LSGD
Main inspection Scratches, dents, rust, etc.
Inspection target diameter / measurement length Φ10mm L=10mm
Takt time About 3sec

Inspection of screw holes

ネジ穴の検査

Inspection procedure

  1. Transport the work in the index table.
  2. Inspect 4 screw holes and judge whether each hole is OK / NG.
  3. OK products will go to the subsequent process,NG products will be re-inspected visually.

Usage environment, etc.

Device installation location In the factory line
Probe used Probe rotation type SG-LSDC-2.3-50
Main inspection Contamination, screw pitch, etc.
Inspection target diameter / measurement length M6mm L=10mm
Takt time About 10sec(4 work inspection)

Flow until the start of operation We will guide you through the basic flow from inquiries to the start of operation.

運用開始までの流れ

Company information We will guide you about ANALYZER Inc.

Mission

The original laser technology frees the operator from heavy inspection work, and the DX technology revolutionizes the manufacturing of mass production sites.

Vision

Continue to challenge the unknown, promote reduction of environmental load in mass production process, and contribute to SDGs.

※Reduction of loss due to excessive quality / Prediction and suppression of defects / Manufacturing of fuel-efficient parts

Company summary

Trade name ANALYZER Inc.
Location address 3-13-60-11, Kagamiyama, Higashi hiroshima, Hiroshima, 〒739-0046 Japan
TEL +81(82)-426-6672+81(82)-426-6672